When Designing Custom Dunnage Here Are the Top 10 Questions to Ask Yourself

Custom Dunnage is a customized product typically6. Will the custom dunnage be returned? This is
used in the shipping, handling, and processing ofimportant when determining how durable you
products or component parts. They are speciallywant the packaging to be. If you plan to reuse
engineered to meet the manufacturer's exactthe custom dunnage over and over again, you will
specifications for their particular need. Customwant the construction to be more durable.
Dunnage can include any number of the following7. Will your parts have any oil or chemicals on
types of packaging products: plastic corrugatedthem? If so, you will want to consider custom
partitions, thermoformed trays, divider sheets,dunnage specifically designed for products that are
hanging fabric pouches, or layer pads. While therecoated with oil or chemicals. Not only will you
are some expendable or throw away versions ofwant to protect them from outside contaminants,
custom dunnage, most companies considerbut you will want to prevent any oil or chemicals
custom dunnage a type of returnable packaging.from leaking outside of the packaging. Further, oil
Whatever type of custom dunnage you choosecan cause havoc on certain types of packaging
depends entirely upon the type of product youby literally attacking the materials they are made
need to ship, if you need the custom dunnagewith. Make sure you take this into consideration
returned after shipment, and how you want towhen designing your custom dunnage and as
ship your product. Here are come questions toalways consult with your returnable packaging and
ask yourself when considering custom dunnagecustom dunnage specialist for guidance and
for your packaging project:direction.
1. What do you need the custom dunnage to do?8. When your products are packaged, where will
Do you need to keep products from touchingthey be stored? If you are storing your products
each other, or should they be packaged in bulk?in a warehouse, you need to consider the
2. Is this a new or existing project that requiresconditions of the warehouse. Is it a humid
custom dunnage? If it is entirely new, you'll wantenvironment? Is it extremely hot or cold?
to design something custom-made for thatKnowing the answers to these questions will help
project. As mentioned above, many types ofyou choose the type of custom dunnage that can
custom dunnage are considered returnablebest protect your products.
packaging because they are made with materials9. How do you plan to ship your products when
that are durable and resilient and can be modifiedusing custom dunnage? For example do you plan
and adjusted to accommodate other items.to use an LTL or full truckload common carrier?
Consider using what you currently have in-houseWill you ship them via UPS or FedEx? Or will you
before opting to purchase new custom dunnagebe delivering them yourself? In each case, your
or other types of returnable packaging.products will be subjected to different shipping
3. How heavy are the parts you need to pack?situations, and you will want to make sure you
This will help determine the best type of dunnageprotect them from any damage they could
to support your product and your objectives.sustain in those environments.
4. Do you need the custom dunnage to be10. When will you need your custom dunnage?
non-abrasive? Some products require specialBecause it is customized, it can take several
packaging protection against scratches or otherweeks to create. Make sure you give your
types of damage. Keep in mind the type ofsupplier enough time to make the product that is
product you are shipping: if it is delicate orright for you.
susceptible to damage, you may want to considerIn closing, custom dunnage is counted on to
custom dunnage that provides additional supportprotect products both large and small. Rarely are
and cushioning.these items available "off the shelf" and there is
5. Do you need any ESD protection? If so,very little information about the advantages and
custom dunnage can be made with anti-static anddisadvantages of each type or style of custom
conductive materials. This is especially useful fordunnage. However, by answering the questions
manufacturers of products with electroniclisted above and consulting with your returnable
components that can be seriously damaged ifpackaging and custom dunnage specialist, you'll be
subjected to any type of electric shock.able to ship your products with confidence.