Plastic Boxes: The Case for Returnable Packaging

Each year the UK produces around 10 millionmoisture, fat, and some acids, solvents and
tonnes of waste packaging. Approximately 83% ischemicals. They do not attract dust like cardboard
sent to landfill sites, which leach poisonous gasescartons, have smooth edges that eliminate bug
and chemicals into the ground and atmosphere.traps, and are simple to clean. This means plastic
9% is incinerated, releasing concentrated doses ofboxes can be used repeatedly with little chance of
carbon dioxide into the air. This contributes tocontamination.
global warming, which is changing the world'sHygiene is essential when transporting food and
climate. Just 8% of waste packaging is recycled.beverages. Food distributors must ensure
These alarming figures are at the centre ofproducts reach the consumer in pristine condition
growing environmental concerns.and are subject to a multitude of well-enforced
The Packaging Waste Directive aims to manageregulations. Plastic boxes are ideal and double as
packaging waste in the EU and tackle its impactretail display cases, so products like fresh fruit and
on the environment. Amended in 2004, it setsproduce can travel straight to the shop floor,
strict packaging recovery and recycling targetscutting transport and packaging costs.
for UK businesses. The simplest way to complySecurity is another advantage of returnable plastic
with this legislation is to avoid packaging waste inpackaging. Reusable plastic containers are rigid,
the first place, rather than dispose of it later. Thisprotecting goods in transit from knocks and rough
makes returnable packaging an environmentallyhandling. They are stackable, eliminating product
friendly, cost effective choice.damage from crushing, a common and often
Taking over from traditional forms of packaging,expensive problem with cardboard packaging.
such as cardboard cartons, reusable plastic boxesUnlike cardboard cartons, plastic boxes endure
are proving increasingly popular in theweathering, offering superior product protection.
manufacturing and distribution industries. Reuse isRetail containers often feature locking
proven superior to recycling - but why? All woodmechanisms, which prevent accidental or
used to manufacture cardboard and corrugatedunauthorised opening. Due to the heightened risk
packaging eventually ends up as solid waste or isof terrorism, distributors increasingly demand this
incinerated, even if it is recycled several timeslevel of security, especially those that ship
first. Returnable packaging reduces waste and is aoverseas.
far more efficient sustainable solution.Radio Frequency Identification (RFID) and other
Cardboard is made largely of wood and timberforms of electronic tagging allow the tracking of
reserves are diminishing rapidly. Demand farreusable plastic boxes over a vast area. It is
outweighs the supply and the world's forests arepossible to manage a whole fleet from a single
being cut down faster than they can grow.computer and pinpoint the exact location of
Forests help stabilise the world's climate andspecific crates. This is particularly useful when
prevent soil erosion, so cardboard packaging isshipping high value goods the loss of which would
coming under scrutiny, and rising timber prices arecome at a high cost. RFID means companies can
undermining its economical advantages. Usingposition their containers to meet the day-to-day
returnable plastic boxes protects the world'sneeds of the business, increasing efficiency in the
forests by conserving valuable wood supplies.supply chain.
Reusable plastic boxes have an average lifespanPharmaceutical companies use RFID to identify
of ten years, during which time one crate cancounterfeit drug shipments and combat illegal drug
eliminate approximately 400 cardboard boxestrafficking, which improves patient safety. Its
from landfill. If 250,000 are in use at any onereturn on investment is also significant through
time, this will eliminate 10 million boxes each yearimproved inventory management and
or over 100 million boxes in the containers'product-recall capability.
lifetime. At the end of their useful lifespan,Publicity is an important feature of returnable
reusable plastic boxes are easily recyclable. Withplastic packaging. Containers can be manufactured
an efficient recycling program in operation, theirin corporate colours and carry the company's
reuse capacity is almost infinite. This has aname and logo printed or embossed on the side.
positive impact on the environment.This is increasingly popular with retail businesses
Most cardboard packaging needs replacing afterthat want to increase their professional profiles
just one trip and its disposal cost is increasing.without additional advertising costs.
Reusable plastic boxes are far more costMore and more companies are turning to
effective over their working lives and habituallyreturnable plastic boxes, as their benefits are
out-live their projected life span by many years.becoming abundantly clear. Suitable for a wide
Their initial price is coming down and companiesrange of applications, they are replacing traditional
often find additional uses for their containers,forms of packaging like cardboard.
making payback periods shorter.Returnable plastic boxes make for cleaner, safer,
The plastic manufacturing process is highlywell-ordered working environments. This means
efficient and environmentally friendly. It generatesimproved inventory control, better product flow
fewer gas emissions than cardboard manufactureand efficient running. With environmental
or recycling, and uses less fossil fuel.awareness a hot topic, returnable packaging is an
Returnable plastic boxes are hygienic and resistattractive, realistic option.